Rotoworx 330 Digital Finishing

Economic and Modular Digital Finishing

The Rotoworx 330 product range is a state-of-the-art converting and finishing solution designed to transform digitally-printed labels into value-added profitable products. Our basic configuration includes an auto-lifting unwind, semi-rotary die-cutting, lamination unwind, waste matrix rewinder and dual rewind shafts. This platform has a standard web width of 330mm (13 in.) and an operating speed exceeding 200fpm (61m/min) in semi-rotary mode. It’s modular design means it can be fitted with a wide array of different options.

The small footprint and the short web path, in combination with a homing cycle and on/off impression die station, result in minimal waste during job changeovers and roll splices. Re-registration is possible within one or two repeats.

*Please note that we are continually developing and improving our products. As such, the image and information on this page is subject to change.

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Category: Digital Finishing

Description

General Features

Product unwind
Semi-rotary die-cutting
Flexo-coating station
Lamination unwind
Matrix rewind
Two product rewinders
Web width of 13”
Operating speed of over 200 fpm

Cost-Effective Features for Short Run Operation
These characteristics minimize waste during job changeovers and roll splices

Small footprint (37 sq.ft.)
Short web path (11.5 ft)
Homing cycle
On/off impression die station
Reregistration possible within 1 or 2 repeats

100% Modular Equipment

Any optional module can be integrated in a specific configuration to meet your requirements

Corona treatment unit, either double side or single side
Contact web cleaner, either double side or single side
Flexo coating station with UV or IR hot air dryer
Flexo printing or spot coating station in register with printing and UV or IR hot air dryer
Cold foil attachment for flexo print unit
Shear slitting
Razor blade slitting
Full rotary die cutting station in register with printing
Shingling conveyor with carry cart and counter
Rotary screen unit with UV dryer in register with printing
Flat screen unit with UV dryer in register with printing
Flat bed hot stamping
Flat bed die cutting unit in register with printing
Visual inspection camera
100% inspection camera system
Rotary hot stamping
Digital mono color ink jet print head
Roll loading/unloading cart for unwind and rewind
Pneumatic roll loader for unwind stand

Speed

Maximum mechanical speed of 250 ft/min (76 m/min) in rewinding/coating mode
Maximum operating speed of over 200 ft/min (61 m/min) in semi-rotary mode

Unwind capacity

760 mm (30 in)

Web width

Minimum 50 mm (2 in)
Maximum 343 mm (13.5 in)

Die Cutting Repeat Size

203 mm (8 in) to 559 mm (22 in)

Flexo Module Repeat Size

610 mm (24 in)

Lamination

Top side lamination 510 mm (20 in) capacity

Die cut

Semi-rotary die cutting +/- 180 μ (0.007 in) in registration accuracy

Slitting module

Underscore
Crush slitter

Rewind

Dual product rewinders capacity of 610 mm (24 in) each
Matrix rewinder capacity of 610 mm (24 in)

User interface

Self-explanatory, touch screen, all controls, centralized

Support service

Remote operation and diagnostics via secure internet connection

Our small team of specialized staff is equipped to meet your most specific printing needs. We carry out 99% of machining in-house and will therefore work closely with you to develop a product that is perfectly suited to your company.

ADVANTAGES OF THE ROTOWORX 330

Semi-rotary Die Station
The semi-rotary die-station is complete with sensing technology to electronically re-register to incoming pre-printed material, using a magnetic cylinder and flex tooling for fast changeovers and reduced tooling costs. The die tool anvil system has an off impression mode to reduce waste during changeovers and make ready.
Variable Repeat Flexographic Station
We’ve integrated a flexographic module into the Rotoworx system, in order to provide the versatility and cost-effectiveness of flexography, in conjunction with semi-rotary die-cutting.
Patented ISO-Tensioning System
The system features a field-proven web transport, with high registration accuracy of +/- 180 microns (0.007 in) and a repeat size from 203 mm (8 in) to 559 mm (22 in). Tensioning for each module is controlled independently, which is particularly useful when running sensitive films, difficult matrixes or when through cutting.
Graphics User Interface and Remote Diagnostics
A password-protected user interface, with representations of the machine, facilitates the input of all necessary run parameters and settings. The operating manual, troubleshooting guide and diagnostics are all accessible via this touch screen. The machine can also be run and diagnosed remotely, through a secure internet connection.
Distortion Compensating Software
Rotoworx’s proprietary and user-friendly distortion compensating software aims to cut back expenses associated with re-toll for die-cutting. It maximizes the use of your pre-existing flexible dies by allowing their use on the Rotoworx magnetic cylinder. A full-rotary flexible die purchased for your other presses can thus be placed directly in the Rotoworx and the job manager interface will compensate its distortion requirement.

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Our experts are available to answer your questions

At Gonderflex, we are committed to increasing your company’s productivity by providing customized flexographic printing and digital finishing solutions, at a competitive price!

For general questions, please fill out this form and our team of specialists will get in touch with you shortly.

We also offer free, no-obligations estimates.

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