Semi-rotary converting system
The Rotoworx 330 product range is an economic, standalone, modular converting and finishing solution designed to make short-run label conversion and finishing less costly. It is complete with product unwind, semi-rotary die-cut, lamination, matrix rewind and two product rewind modules. It has a maximum web-width of 330 mm (13 in.) and an operating speed going up to 50m/min. (~160 fpm).
The extremely small footprint and the short web path, in combination with a homing cycle and on/off impression die station, result in minimal waste during job changeovers and roll splices. Re-registration is possible within one or two repeats.
*Please note that we are continually developing and improving our products. As such, the image and information on this page is subject to change.
- Product unwind
- Semi-rotary die-cut
- Flexo-coating station
- Matrix rewind
- Two product rewind modules
- Maximum web width of 13”
- Operating speed up to 16 fpm
Cost-Effective Features for Short Run Operation
These characteristics minimize waste during job changeovers and roll splices
- Small footprint (37 sq.ft.)
- Short web path (11.5 ft)
- Homing cycle
- On/off impression die station
- Reregistration possible within 1 or 2 repeats
Any optional module can be integrated in a specific configuration to meet your requirements
- Corona treatment unit, either double side or single side
- Contact web cleaner, either double side or single side
- Flexo coating station with UV or IR hot air dryer
- Flexo printing or spot coating station in register with printing and UV or IR hot air dryer
- Cold foil attachment for flexo print unit
- Shear slitting
- Razor blade slitting
- Full rotary die cutting station in register with printing
- Shingling conveyor with carry cart and counter
- Rotary screen unit with UV dryer in register with printing
- Flat screen unit with UV dryer in register with printing
- Flat bed hot stamping
- Flat bed die cutting unit in register with printing
- Visual inspection camera
- 100% inspection camera system
- Rotary hot stamping
- Digital mono color ink jet print head
- Roll loading/unloading cart for unwind and rewind
- Pneumatic roll loader for unwind stand
- Maximum mechanical speed of 250 ft/min (76 m/min) in rewinding/coating mode
- Maximum operating speed of 160 ft/min (50 m/min) in semi-rotary mode
- 760 mm (30 in)
- Minimum 50 mm (2 in)
- Maximum 343 mm (13.5 in)
Die Cutting Repeat Size
- 203 mm (8 in) to 559 mm (22 in)
Flexo Module Repeat Size
- 610 mm (24 in)
- Top side lamination 510 mm (20 in) capacity
- Semi-rotary die cutting +/- 180 μ (0.007 in) in registration accuracy
- Crush slitter
- Dual product rewind 610 mm (24 in) capacity each
- Matrix rewind 610 mm (24 in)
- Self-explanatory, touch screen, all controls, centralized
- Remote operation and diagnostics via secure internet connection
Contact us to find out how Gonderflex can help you.
ADVANTAGES OF THE ROTOWORX 330
Semi-rotary Die Station
The semi-rotary die-station is complete with sensing technology to electronically re-register to incoming pre-printed material, using a magnetic cylinder and flex tooling for fast changeovers and reduced tooling costs. The die tool anvil system has an off impression mode to reduce waste during changeovers and make ready.
Variable Repeat Flexographic Station
We’ve integrated a flexographic module into the Rotoworx system, in order to provide the versatility and cost-effectiveness of flexography, in conjunction with semi-rotary die-cutting.
Patented ISO-Tensioning System
The system features a field-proven web transport, with high registration accuracy of +/- 180 microns (0.007 in) and a repeat size from 203 mm (8 in) to 559 mm (22 in). Tensioning for each module is controlled independently, which is particularly useful when running sensitive films, difficult matrixes or when through cutting.
Graphics User Interface and Remote Diagnostics
A password-protected user interface, with representations of the machine, facilitates the input of all necessary run parameters and settings. The operating manual, troubleshooting guide and diagnostics are all accessible via this touch screen. The machine can also be run and diagnosed remotely, through a secure internet connection.
Distortion Compensating Software
Rotoworx’s proprietary and user-friendly distortion compensating software aims to cut back expenses associated with re-toll for die-cutting. It maximizes the use of your pre-existing flexible dies by allowing their use on the Rotoworx magnetic cylinder. A full-rotary flexible die purchased for your other presses can thus be placed directly in the Rotoworx and the job manager interface will compensate its distortion requirement.
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At Gonderflex, we are committed to increasing your company’s productivity by providing customized flexographic printing and digital finishing solutions, at a competitive price!
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